Embedded Microprocessor

A microprocessor is a computer processor where the data processing logic and control is included on a single integrated circuit, or a small number of integrated circuits. The microprocessor contains the arithmetic, logic, and control circuitry required to perform the functions of a computer's central processing unit. The integrated circuit is capable of interpreting and executing program instructions and performing arithmetic operations. The microprocessor is a multipurpose, clock-driven, register-based, digital integrated circuit that accepts binary data as input, processes it according to instructions stored in its memory, and provides results (also in binary form) as output. Microprocessors contain both combinational logic and sequential digital logic, and operate on numbers and symbols represented in the binary number system.

The integration of a whole CPU onto a single or a few integrated circuits using Very-Large-Scale Integration (VLSI) greatly reduced the cost of processing power. Integrated circuit processors are produced in large numbers by highly automated metal-oxide-semiconductor (MOS) fabrication processes, resulting in a relatively low unit price. Single-chip processors increase reliability because there are much fewer electrical connections that could fail. As microprocessor designs improve, the cost of manufacturing a chip (with smaller components built on a semiconductor chip the same size) generally stays the same according to Rock's law.

Before microprocessors, small computers had been built using racks of circuit boards with many medium- and small-scale integrated circuits, typically of TTL type. Microprocessors combined this into one or a few large-scale ICs. While there is disagreement over who deserves credit for the invention of the microprocessor, the first commercially available microprocessor was the Intel 4004, designed by Federico Faggin and introduced in 1971.

Continued increases in microprocessor capacity have since rendered other forms of computers almost completely obsolete (see history of computing hardware), with one or more microprocessors used in everything from the smallest embedded systems and handheld devices to the largest mainframes and supercomputers.

Structure

The complexity of an integrated circuit is bounded by physical limitations on the number of transistors that can be put onto one chip, the number of package terminations that can connect the processor to other parts of the system, the number of interconnections it is possible to make on the chip, and the heat that the chip can dissipate. Advancing technology makes more complex and powerful chips feasible to manufacture.

A minimal hypothetical microprocessor might include only an arithmetic logic unit (ALU), and a control logic section. The ALU performs addition, subtraction, and operations such as AND or OR. Each operation of the ALU sets one or more flags in a status register, which indicate the results of the last operation (zero value, negative number, overflow, or others). The control logic retrieves instruction codes from memory and initiates the sequence of operations required for the ALU to carry out the instruction. A single operation code might affect many individual data paths, registers, and other elements of the processor.

As integrated circuit technology advanced, it was feasible to manufacture more and more complex processors on a single chip. The size of data objects became larger; allowing more transistors on a chip allowed word sizes to increase from 4- and 8-bit words up to today's 64-bit words. Additional features were added to the processor architecture; more on-chip registers sped up programs, and complex instructions could be used to make more compact programs. Floating-point arithmetic, for example, was often not available on 8-bit microprocessors, but had to be carried out in software. Integration of the floating-point unit, first as a separate integrated circuit and then as part of the same microprocessor chip, sped up floating-point calculations.

Occasionally, physical limitations of integrated circuits made such practices as a bit slice approach necessary. Instead of processing all of a long word on one integrated circuit, multiple circuits in parallel processed subsets of each word. While this required extra logic to handle, for example, carry and overflow within each slice, the result was a system that could handle, for example, 32-bit words using integrated circuits with a capacity for only four bits each.

The ability to put large numbers of transistors on one chip makes it feasible to integrate memory on the same die as the processor. This CPU cache has the advantage of faster access than off-chip memory and increases the processing speed of the system for many applications. Processor clock frequency has increased more rapidly than external memory speed, so cache memory is necessary if the processor is not to be delayed by slower external memory.

Special-purpose designs

A microprocessor is a general - purpose entity. Several specialized processing devices have followed:

* A digital signal processor (DSP) is specialized for signal processing.
* Graphics processing units (GPUs) are processors designed primarily for realtime rendering of images.
* Other specialized units exist for video processing and machine vision. (See: Hardware acceleration.)
* Microcontrollers in embedded systems and peripheral devices.
* Systems on chip (SoCs) often integrate one or more microprocessor and microcontroller cores with other components such as radio modems, and are used in smartphones and tablet computers.

Speed and power considerations

Microprocessors can be selected for differing applications based on their word size, which is a measure of their complexity. Longer word sizes allow each clock cycle of a processor to carry out more computation, but correspond to physically larger integrated circuit dies with higher standby and operating power consumption.CMicrotek
"8-bit vs 32-bit Micros"
. 4-, 8- or 12-bit processors are widely integrated into microcontrollers operating embedded systems. Where a system is expected to handle larger volumes of data or require a more flexible user interface, 16-, 32- or 64-bit processors are used. An 8- or 16-bit processor may be selected over a 32-bit processor for system on a chip or microcontroller applications that require extremely low-power electronics, or are part of a mixed-signal integrated circuit such as high-resolution analog to digital converters, or both.
Some people say that running 32-bit arithmetic on an 8-bit chip could end up using more power, as the chip must execute software with multiple instructions.
However, others say that modern 8-bit chips are always more power-efficient than 32-bit chips when running equivalent software routines.
Wayne Freeman
"11 Myths About 8-Bit Microcontrollers"

2016.
quote:
"Basically, by getting your work done faster, you can put the CPU in sleep mode for longer periods of time. Thus, 32-bit MCUs are more power-efficient than 8-bit MCUs, right? Wrong."

Embedded applications

Thousands of items that were traditionally not computer-related include microprocessors. These include household appliances, vehicles (and their accessories), tools and test instruments, toys, light switches/dimmers and electrical circuit breakers, smoke alarms, battery packs, and hi-fi audio/visual components (from DVD players to phonograph turntables). Such products as cellular telephones, DVD video system and HDTV broadcast systems fundamentally require consumer devices with powerful, low-cost, microprocessors. Increasingly stringent pollution control standards effectively require automobile manufacturers to use microprocessor engine management systems to allow optimal control of emissions over the widely varying operating conditions of an automobile. Non-programmable controls would require bulky, or costly implementation to achieve the results possible with a microprocessor.

A microprocessor control program (embedded software) can be tailored to fit the needs of a product line, allowing upgrades in performance with minimal redesign of the product. Unique features can be implemented in product line's various models at negligible production cost.

Microprocessor control of a system can provide control strategies that would be impractical to implement using electromechanical controls or purpose-built electronic controls. For example, an internal combustion engine's control system can adjust ignition timing based on engine speed, load, temperature, and any observed tendency for knocking—allowing the engine to operate on a range of fuel grades.

History

The advent of low-cost computers on integrated circuits has transformed modern society. General-purpose microprocessors in personal computers are used for computation, text editing, multimedia display, and communication over the Internet. Many more microprocessors are part of embedded systems, providing digital control over myriad objects from appliances to automobiles to cellular phones and industrial process control. Microprocessors perform binary operations based on boolean logic, named after George Boole. The ability to operate computer systems using Boolean Logic was first proven in a 1938 thesis by master's student Claude Shannon, who later went on to become a professor. Shannon is considered "The Father of Information Theory".

Following the development of MOS integrated circuit chips in the early 1960s, MOS chips reached higher transistor density and lower manufacturing costs than bipolar integrated circuits by 1964. MOS chips further increased in complexity at a rate predicted by Moore's law, leading to large-scale integration (LSI) with hundreds of transistors on a single MOS chip by the late 1960s. The application of MOS LSI chips to computing was the basis for the first microprocessors, as engineers began recognizing that a complete computer processor could be contained on several MOS LSI chips. Designers in the late 1960s were striving to integrate the central processing unit (CPU) functions of a computer onto a handful of MOS LSI chips, called microprocessor unit (MPU) chipsets.

While there is disagreement over who invented the microprocessor, the first commercially produced microprocessor was the Intel 4004, released as a single MOS LSI chip in 1971. The single-chip microprocessor was made possible with the development of MOS silicon-gate technology (SGT). The earliest MOS transistors had aluminium metal gates, which Italian physicist Federico Faggin replaced with silicon self-aligned gates to develop the first silicon-gate MOS chip at Fairchild Semiconductor in 1968. Faggin later joined Intel and used his silicon-gate MOS technology to develop the 4004, along with Marcian Hoff, Stanley Mazor and Masatoshi Shima in 1971. The 4004 was designed for Busicom, which had earlier proposed a multi-chip design in 1969, before Faggin's team at Intel changed it into a new single-chip design. Intel introduced the first commercial microprocessor, the 4-bit Intel 4004, in 1971. It was soon followed by the 8-bit microprocessor Intel 8008 in 1972.

Other embedded uses of 4-bit and 8-bit microprocessors, such as terminals, printers, various kinds of automation etc., followed soon after. Affordable 8-bit microprocessors with 16-bit addressing also led to the first general-purpose microcomputers from the mid-1970s on.

The first use of the term "microprocessor" is attributed to Viatron Computer Systems describing the custom integrated circuit used in their System 21 small computer system announced in 1968.

Since the early 1970s, the increase in capacity of microprocessors has followed Moore's law; this originally suggested that the number of components that can be fitted onto a chip doubles every year. With present technology, it is actually every two years, and as a result Moore later changed the period to two years.

First projects

These projects delivered a microprocessor at about the same time: Garrett AiResearch's Central Air Data Computer (CADC) (1970), Texas Instruments' TMS 1802NC (September 1971) and Intel's 4004 (November 1971, based on an earlier 1969 Busicom design). Arguably, Four-Phase Systems AL1 microprocessor was also delivered in 1969.

Four-Phase Systems AL1 (1969)

The Four-Phase Systems AL1 was an 8-bit bit slice chip containing eight registers and an ALU. It was designed by Lee Boysel in 1969. At the time, it formed part of a nine-chip, 24-bit CPU with three AL1s. It was later called a microprocessor when, in response to 1990s litigation by Texas Instruments, Boysel constructed a demonstration system where a single AL1 formed part of a courtroom demonstration computer system, together with RAM, ROM, and an input-output device.

Garrett AiResearch CADC (1970)

In 1968, Garrett AiResearch (who employed designers Ray Holt and Steve Geller) was invited to produce a digital computer to compete with electromechanical systems then under development for the main flight control computer in the US Navy's new F-14 Tomcat fighter. The design was complete by 1970, and used a MOS-based chipset as the core CPU. The design was significantly (approximately 20 times) smaller and much more reliable than the mechanical systems it competed against and was used in all of the early Tomcat models. This system contained "a 20-bit, pipelined, parallel multi-microprocessor". The Navy refused to allow publication of the design until 1997. Released in 1998, the documentation on the CADC, and the MP944 chipset, are well known. Ray Holt's autobiographical story of this design and development is presented in the book: The Accidental Engineer.
Ray Holt graduated from California Polytechnic University in 1968, and began his computer design career with the CADC. From its inception, it was shrouded in secrecy until 1998 when at Holt's request, the US Navy allowed the documents into the public domain. Holt has claimed that no one has compared this microprocessor with those that came later. According to Parab et al. (2007), This convergence of DSP and microcontroller architectures is known as a digital signal controller.

Gilbert Hyatt (1970)

In 1990, American engineer Gilbert Hyatt was awarded U.S. Patent No. 4,942,516, which was based on a 16-bit serial computer he built at his Northridge, California home in 1969 from boards of bipolar chips after quitting his job at Teledyne in 1968; though the patent had been submitted in December 1970 and prior to Texas Instruments' filings for the TMX 1795 and TMS 0100, Hyatt's invention was never manufactured. This nonetheless led to claims that Hyatt was the inventor of the microprocessor and the payment of substantial royalties through a Philips N.V. subsidiary, until Texas Instruments prevailed in a complex legal battle in 1996, when the U.S. Patent Office overturned key parts of the patent, while allowing Hyatt to keep it. Hyatt said in a 1990 ''Los Angeles Times'' article that his invention would have been created had his prospective investors backed him, and that the venture investors leaked details of his chip to the industry, though he did not elaborate with evidence to support this claim. In the same article, ''The Chip'' author T.R. Reid was quoted as saying that historians may ultimately place Hyatt as a co-inventor of the microprocessor, in the way that Intel's Noyce and TI's Kilby share credit for the invention of the chip in 1958: "Kilby got the idea first, but Noyce made it practical. The legal ruling finally favored Noyce, but they are considered co-inventors. The same could happen here." Hyatt would go on to fight a decades-long legal battle with the state of California over alleged unpaid taxes on his patent's windfall after 1990, which would culminate in a landmark Supreme Court case addressing states' sovereign immunity in ''Franchise Tax Board of California v. Hyatt (2019)''.

Texas Instruments TMX 1795 (1970-1971)

Along with Intel (who developed the 8008), Texas Instruments developed in 1970–1971 a one-chip CPU replacement for the Datapoint 2200 terminal, the TMX 1795 (later TMC 1795.) Like the 8008, it was rejected by customer Datapoint. According to Gary Boone, the TMX 1795 never reached production. Since it was built to the same specification, its instruction set was very similar to the Intel 8008.

Texas Instruments TMS 1802NC (1971)

The TMS1802NC was announced September 17, 1971, and implemented a four-function calculator. The TMS1802NC, despite its designation, was not part of the TMS 1000 series; it was later redesignated as part of the TMS 0100 series, which was used in the TI Datamath calculator. Although marketed as a calculator-on-a-chip, the TMS1802NC was fully programmable, including on the chip a CPU with an 11-bit instruction word, 3520 bits (320 instructions) of ROM and 182 bits of RAM.

Pico/General Instrument (1971)

In 1971, Pico Electronics and General Instrument (GI) introduced their first collaboration in ICs, a complete single-chip calculator IC for the Monroe/ Litton Royal Digital III calculator. This chip could also arguably lay claim to be one of the first microprocessors or microcontrollers having ROM, RAM and a RISC instruction set on-chip. The layout for the four layers of the PMOS process was hand drawn at x500 scale on mylar film, a significant task at the time given the complexity of the chip.

Pico was a spinout by five GI design engineers whose vision was to create single-chip calculator ICs. They had significant previous design experience on multiple calculator chipsets with both GI and Marconi-Elliott. The key team members had originally been tasked by Elliott Automation to create an 8-bit computer in MOS and had helped establish a MOS Research Laboratory in Glenrothes, Scotland in 1967.

Calculators were becoming the largest single market for semiconductors so Pico and GI went on to have significant success in this burgeoning market. GI continued to innovate in microprocessors and microcontrollers with products including the CP1600, IOB1680 and PIC1650. In 1987, the GI Microelectronics business was spun out into the Microchip PIC microcontroller business.

Intel 4004 (1971)

The Intel 4004 is often (falsely) regarded as the first true microprocessor built on a single chip, priced at . The claim of being the first is definetely false, as the earlier TMS1802NC was also a true microprocessor built on a single chip. The first known advertisement for the 4004 is dated November 15, 1971 and appeared in ''Electronic News''. The microprocessor was designed by a team consisting of Italian engineer Federico Faggin, American engineers Marcian Hoff and Stanley Mazor, and Japanese engineer Masatoshi Shima.

The project that produced the 4004 originated in 1969, when Busicom, a Japanese calculator manufacturer, asked Intel to build a chipset for high-performance desktop calculators. Busicom's original design called for a programmable chip set consisting of seven different chips. Three of the chips were to make a special-purpose CPU with its program stored in ROM and its data stored in shift register read-write memory. Ted Hoff, the Intel engineer assigned to evaluate the project, believed the Busicom design could be simplified by using dynamic RAM storage for data, rather than shift register memory, and a more traditional general-purpose CPU architecture. Hoff came up with a four-chip architectural proposal: a ROM chip for storing the programs, a dynamic RAM chip for storing data, a simple I/O device, and a 4-bit central processing unit (CPU). Although not a chip designer, he felt the CPU could be integrated into a single chip, but as he lacked the technical know-how the idea remained just a wish for the time being.

While the architecture and specifications of the MCS-4 came from the interaction of Hoff with Stanley Mazor, a software engineer reporting to him, and with Busicom engineer Masatoshi Shima, during 1969, Mazor and Hoff moved on to other projects. In April 1970, Intel hired Italian engineer Federico Faggin as project leader, a move that ultimately made the single-chip CPU final design a reality (Shima meanwhile designed the Busicom calculator firmware and assisted Faggin during the first six months of the implementation). Faggin, who originally developed the silicon gate technology (SGT) in 1968 at Fairchild Semiconductor and designed the world's first commercial integrated circuit using SGT, the Fairchild 3708, had the correct background to lead the project into what would become the first commercial general purpose microprocessor. Since SGT was his very own invention, Faggin also used it to create his new methodology for random logic design that made it possible to implement a single-chip CPU with the proper speed, power dissipation and cost. The manager of Intel's MOS Design Department was Leslie L. Vadász at the time of the MCS-4 development but Vadász's attention was completely focused on the mainstream business of semiconductor memories so he left the leadership and the management of the MCS-4 project to Faggin, who was ultimately responsible for leading the 4004 project to its realization. Production units of the 4004 were first delivered to Busicom in March 1971 and shipped to other customers in late 1971.

8-bit designs

The Intel 4004 was followed in 1972 by the Intel 8008, the world's first 8-bit microprocessor. The 8008 was not, however, an extension of the 4004 design, but instead the culmination of a separate design project at Intel, arising from a contract with Computer Terminals Corporation, of San Antonio TX, for a chip for a terminal they were designing, the Datapoint 2200—fundamental aspects of the design came not from Intel but from CTC. In 1968, CTC's Vic Poor and Harry Pyle developed the original design for the instruction set and operation of the processor. In 1969, CTC contracted two companies, Intel and Texas Instruments, to make a single-chip implementation, known as the CTC 1201. In late 1970 or early 1971, TI dropped out being unable to make a reliable part. In 1970, with Intel yet to deliver the part, CTC opted to use their own implementation in the Datapoint 2200, using traditional TTL logic instead (thus the first machine to run "8008 code" was not in fact a microprocessor at all and was delivered a year earlier). Intel's version of the 1201 microprocessor arrived in late 1971, but was too late, slow, and required a number of additional support chips. CTC had no interest in using it. CTC had originally contracted Intel for the chip, and would have owed them for their design work. To avoid paying for a chip they did not want (and could not use), CTC released Intel from their contract and allowed them free use of the design. Intel marketed it as the 8008 in April, 1972, as the world's first 8-bit microprocessor. It was the basis for the famous "Mark-8" computer kit advertised in the magazine ''Radio-Electronics'' in 1974. This processor had an 8-bit data bus and a 14-bit address bus.

The 8008 was the precursor to the successful Intel 8080 (1974), which offered improved performance over the 8008 and required fewer support chips. Federico Faggin conceived and designed it using high voltage N channel MOS. The Zilog Z80 (1976) was also a Faggin design, using low voltage N channel with depletion load and derivative Intel 8-bit processors: all designed with the methodology Faggin created for the 4004. Motorola released the competing 6800 in August 1974, and the similar MOS Technology 6502 was released in 1975 (both designed largely by the same people). The 6502 family rivaled the Z80 in popularity during the 1980s.

A low overall cost, little packaging, simple computer bus requirements, and sometimes the integration of extra circuitry (e.g. the Z80's built-in memory refresh circuitry) allowed the home computer "revolution" to accelerate sharply in the early 1980s. This delivered such inexpensive machines as the Sinclair ZX81, which sold for . A variation of the 6502, the MOS Technology 6510 was used in the Commodore 64 and yet another variant, the 8502, powered the Commodore 128.

The Western Design Center, Inc (WDC) introduced the CMOS WDC 65C02 in 1982 and licensed the design to several firms. It was used as the CPU in the Apple IIe and IIc personal computers as well as in medical implantable grade pacemakers and defibrillators, automotive, industrial and consumer devices. WDC pioneered the licensing of microprocessor designs, later followed by ARM (32-bit) and other microprocessor intellectual property (IP) providers in the 1990s.

Motorola introduced the MC6809 in 1978. It was an ambitious and well thought-through 8-bit design that was source compatible with the 6800, and implemented using purely hard-wired logic (subsequent 16-bit microprocessors typically used microcode to some extent, as CISC design requirements were becoming too complex for pure hard-wired logic).

Another early 8-bit microprocessor was the Signetics 2650, which enjoyed a brief surge of interest due to its innovative and powerful instruction set architecture.

A seminal microprocessor in the world of spaceflight was RCA's RCA 1802 (aka CDP1802, RCA COSMAC) (introduced in 1976), which was used on board the ''Galileo'' probe to Jupiter (launched 1989, arrived 1995). RCA COSMAC was the first to implement CMOS technology. The CDP1802 was used because it could be run at very low power, and because a variant was available fabricated using a special production process, silicon on sapphire (SOS), which provided much better protection against cosmic radiation and electrostatic discharge than that of any other processor of the era. Thus, the SOS version of the 1802 was said to be the first radiation-hardened microprocessor.

The RCA 1802 had a static design, meaning that the clock frequency could be made arbitrarily low, or even stopped. This let the ''Galileo'' spacecraft use minimum electric power for long uneventful stretches of a voyage. Timers or sensors would awaken the processor in time for important tasks, such as navigation updates, attitude control, data acquisition, and radio communication. Current versions of the Western Design Center 65C02 and 65C816 also have static cores, and thus retain data even when the clock is completely halted.

12-bit designs

The Intersil 6100 family consisted of a 12-bit microprocessor (the 6100) and a range of peripheral support and memory ICs. The microprocessor recognised the DEC PDP-8 minicomputer instruction set. As such it was sometimes referred to as the CMOS-PDP8. Since it was also produced by Harris Corporation, it was also known as the Harris HM-6100. By virtue of its CMOS technology and associated benefits, the 6100 was being incorporated into some military designs until the early 1980s.

16-bit designs

The first multi-chip 16-bit microprocessor was the National Semiconductor IMP-16, introduced in early 1973. An 8-bit version of the chipset was introduced in 1974 as the IMP-8.

Other early multi-chip 16-bit microprocessors include the MCP-1600 that Digital Equipment Corporation (DEC) used in the LSI-11 OEM board set and the packaged PDP-11/03 minicomputer—and the Fairchild Semiconductor MicroFlame 9440, both introduced in 1975–76. In late 1974, National introduced the first 16-bit single-chip microprocessor, the National Semiconductor PACE, which was later followed by an NMOS version, the INS8900.

Next in list is the General Instrument CP1600, released in February 1975, which was used mainly in the Intellivision console.

Another early single-chip 16-bit microprocessor was TI's TMS 9900, which was also compatible with their TI-990 line of minicomputers. The 9900 was used in the TI 990/4 minicomputer, the TI-99/4A home computer, and the TM990 line of OEM microcomputer boards. The chip was packaged in a large ceramic 64-pin DIP package, while most 8-bit microprocessors such as the Intel 8080 used the more common, smaller, and less expensive plastic 40-pin DIP. A follow-on chip, the TMS 9980, was designed to compete with the Intel 8080, had the full TI 990 16-bit instruction set, used a plastic 40-pin package, moved data 8 bits at a time, but could only address 16  KB. A third chip, the TMS 9995, was a new design. The family later expanded to include the 99105 and 99110.

The Western Design Center (WDC) introduced the CMOS 65816 16-bit upgrade of the WDC CMOS 65C02 in 1984. The 65816 16-bit microprocessor was the core of the Apple IIGS and later the Super Nintendo Entertainment System, making it one of the most popular 16-bit designs of all time.

Intel "upsized" their 8080 design into the 16-bit Intel 8086, the first member of the x86 family, which powers most modern PC type computers. Intel introduced the 8086 as a cost-effective way of porting software from the 8080 lines, and succeeded in winning much business on that premise. The 8088, a version of the 8086 that used an 8-bit external data bus, was the microprocessor in the first IBM PC. Intel then released the 80186 and 80188, the 80286 and, in 1985, the 32-bit 80386

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